Earthmoving Industry Insight, Earthmoving News, Environment & Research

Boral develops lower carbon concrete with Australian calcined clay

The two-year project aims to further demonstrate the technical feasibility of calcined clay concrete for use in Australian buildings and infrastructure

Construction materials company Boral, in partnership with industry bodies and researchers, is developing a lower carbon concrete product using Australian calcined clay as an alternative supplementary cementitious material (SCM).  

Boral has partnered with the University of Technology Sydney (UTS), Transport for NSW, and environmental technology company Calix, as part of a project supported by SmartCrete CRC, an independent cooperative research centre (CRC) that brings together collaborators from industry, research and government to ensure the viability of Australia’s concrete infrastructure.   

The two-year project, co-funded through the Commonwealth’s CRC Program, aims to further demonstrate the technical feasibility of calcined clay concrete for use in Australian buildings and infrastructure.  

The partners – comprising suppliers, university researchers, asset owners and providers – will work on accelerated lab testing and field trials as part of the validation stage.  

Unique technology

A first batch of Boral clay has been successfully calcined by Calix’s unique renewably powered electric calcination technology, demonstrating the potential of the approach to produce a low carbon intensity SCM. 

“We are continuously improving and diversifying our lower carbon concrete offering by identifying new ways to reduce the cementitious intensity of our products,” says Vik Bansal, CEO and managing director at Boral. 

“The strong demand and take-up of our lower carbon concrete range can be seen across many major Australian buildings and construction projects which use our Envisia and Envirocrete products.  

“We are excited about the next generation of work being done in lower carbon concrete and Boral’s ability to support the decarbonisation of Australia’s building and infrastructure for many years to come.” 

Dr Ali Nezhad, head of sustainability and innovation at Boral and Boral lead on the calcined clay project, adds: “It’s an exciting time to be at the forefront of the research and development being done on lower carbon concrete.

“The industry is constantly looking for ways to innovate, push the boundaries and find ways to be more sustainable. Given the abundance of clay in Australia, using Australian calcined clay was a natural decision for us.  

“We have been impressed with the work done to date and initial testing in this project is promising,” Ali says. 

  • Subscribe to our free weekly newsletter to receive the latest news in the earthmoving industry
  • Never miss a great deal and subscribe to our monthly magazine
  • Download a free copy of our latest digital magazine to catch up on the biggest news and developments in the earthmoving industry
Send this to a friend